Hi all,
TL;DR: The Formlabs printer and Lulzbot printer really need some love. Let's spend a
couple of hundred quid on each or throw them out. Can we approve a budget of up to 400 GBP
to get it under control?
At the moment the printers are taking up space on a bowed desk in the lab and need
maintenance to be usable for all.
In the case of both, we're at the point of use it or lose it. We're carrying a lot
of stuff and there's nothing less appealing for new faces than "oh yeah, i
remember when so and so used that successfully once, but we've got 7
not-really-working-3d-printers".
Let's get them moved to a dedicated, flat, stable workspace and invest in makign them
usable and repeatable.
I suggest the old radio area that currently houses a boat anchor and TV, maybe combined
with the table housing a sewing machine. The Desks are flat steady and reliable.
Formlabs (SLA):
This has sat unused for a long time as we're a bit afraid of it, but it's an
outstanding printer which is easy to use and, if dialled in and cared for, should be a
pull factor to the space.
Items/Parts/Hardware it needs are:
* New Tank
* Resin
* Wash / Cure
Tank: This is the thing the resin sits in and the print rises out of. Formlabs considers
them consumable, and ours has sat with semi set / set resin in it since the last time
anyone tried to print. [1]
Resin: the printer will take all kinds - I sugest we standardise on something cheap from
Amazon[2] and get that dialled in.
Wash/Cure: Once someone has printed something, it needs exposure to UV to cure and IPA to
wash off excess resin. Floating around there's an ultrasonic cleaner and a UV Lamp,
but with the explosion of home resin printing there are dedicated products on the market
that are affordable, we just need to match our print area in size [3].
Lulzbot (FDM):
The hackerspace has always been a bit crap at FDM 3d printing with printers that almost
work. The lulzbot is currently in the liminal state of mostly working but being a bit
disappointing. Every print I've done this year has had a warping/lifting issue [4] and
layer 1 is a bit crap, I don't really know where to start on improving that.
It would really benefit from someone dismantling the hot head, cleaning it thoroughly and
assessing if we need to repair/replace/update the whole thing or the nozzle or something
else.
Similarly, it has mounting holes for a plastic enclosure to improve temperature regulation
of the print area. Is this something we need? [5]
We have a lot of old filament that isn't well stored, which probably isn't a great
starting point for good printing. Does anyone have any opinions on whether we can revive
it, or are we best to chuck it out, invest in some decent storage [5] [6] and start from
scratch? I lean towards a new and controlled start.
Computer:
Wipe it and restart//recover the root password and update.
Cura LE [8] is now under active maintenance again, get that installed.
Other Printers:
When these two work, let's give away every other 3d printer we have as 'free to a
good home, no warranty' on facebook marketplace/somewhere else as a ploy to both clear
the shelves and get people in the door.
[1]
https://www.solidprint3d.co.uk/shop/spare-parts/3d-printer-spare-part/resin…
[2]
https://www.amazon.co.uk/ELEGOO-Washable-UV-Curing-Standard-Photopolymer/dp…
[3]
https://www.amazon.co.uk/ELEGOO-Mercury-Machine-Station-Double-row-Yellow/d…
[4]
https://www.simplify3d.com/resources/print-quality-troubleshooting/warping/
[5]
https://www.3dupfitters.com/products/lulzbot-mini-enclosure
[6]
https://www.123-3d.co.uk/Polymaker-PolyBox-Edition-II-filament-drybox-70180…
[7]
https://www.amazon.co.uk/Dry-Store-Multi-Filament-Container-Materials/dp/B0…
[8]
https://lulzbot.com/support/cura
--
Dave Hibberd <hibby(a)debian.org>
Debian Developer
Packet Radioist
MM0RFN